FTTH Cable Production Line – State-of-the-art Production System
Did you know that modern light-transmitting cabling setups function at rates of up to 190 m/min? This incredible efficiency is made possible by sophisticated fabrication techniques tailored to high-speed output.
These configurations are constructed to handle various wire variants, such as connection cables and firmly insulated cables. The streamlined form factor, often under twenty-six meters, suits them well for state-of-the-art factories.
Incorporation into automated manufacturing systems ensures seamless functioning. Through MES/ERP connectivity, these SZ stranding line fabrication lines offer unmatched accuracy and productivity. Thus, they are preferred for companies striving to remain at the forefront in the fiber network field.
Introduction to FTTH Cable Production Line
Efficient fabrication processes play a vital role in satisfying the rising demand for dependable links. These configurations are designed to create top-grade glass-fiber cables that power modern networks. With advanced technology, they ensure precision and swiftness in each phase of the manufacturing process.
Understanding the FTTH Manufacturing Line
An FTTH production line is an integrated system for manufacturing home fiber drop cables. These cables consist of bare fibers strengthened by iron or FRP materials, encased in safeguard coverings. This produces a durable and efficient solution for fast digital connectivity.
It works with diverse compounds, including PVC, LSZH, and PE plastics. This flexibility ensures it accommodates varied market demands. Furthermore, the 4-head fiber pay-off system offers precise tension control, ensuring precision up to ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Below are the advantages:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Works with LSZH, PVC, and PE covering substances for adaptable uses
- Boasts a quad-head payout mechanism controlling tension between 0.4N and 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
These specifications promise uninterrupted processing and superior results. Thus, it becomes the optimal option for enterprises striving to lead in the optical cable sector.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are transforming how fiber optic cables are produced. Our high-tech system combines precision, efficiency, and cutting-edge technology to deliver top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. This ensures uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, catering to various materials like PVC, LSZH, and PE resins.
Using OMRON thermal regulation, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, by maintaining uniform strain during production.
Self-Operating Rewinding and Material Acquisition Mechanism
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Trailblazing technology is transforming the fabrication of optical fibers. These setups are crafted for accuracy, dependability, and high performance, to achieve optimal outcomes on all orders. Below, we explore the advanced features that set our equipment apart.
Worldwide Industrial PC and PLC Integration System
Central to our operation lies the FiberCAN PLC coupled with an industrial-grade PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers picked for their strength and exactness, which secure enduring performance.
The steel wire reinforcement and advanced Fiber cable sheathing line handling mechanisms provide added strength and stability, guaranteeing that every manufactured cable attains superior industry benchmarks.
Integration with MES and ERP Systems
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
With this integration, businesses can monitor production metrics, optimize workflows, and reduce waste, rendering it a savvy option for today’s industrial plants.
| Aspect | Advantage |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| 35KW/h Operational Energy Use | Cost-effective power usage |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Integration | Real-time production tracking |
Applications of FTTH Cable Production Line
Advanced production setups are transforming the way we create reliable fiber optic solutions. They are engineered to fulfill varied commercial requirements, ensuring adaptability and accuracy across usages. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It manages support wires from ø0.4 to ø1.0 to guarantee robust performance. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Important elements consist of:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Portable die backing for rapid setup modifications
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Flexibility is a hallmark of our manufacturing system. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Investing in advanced manufacturing systems offers considerable gains to companies in the fiber optics industry. Such systems streamline processes, lower expenses, and produce premium results. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our machinery operates at high velocity, reaching 7-9km/h outputs as per Sheathing line cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Additionally, automated spool handling diminishes labor effort, enhancing time efficiency and resource use.
Budget-friendly Fiber Optic Setup Solutions
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Polished and Dependable Cable Exteriors
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, thereby reducing attenuation to ≤0.02dB/km for peak performance. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Characteristic | Advantage |
|---|---|
| Rapid Throughput | High productivity |
| Efficient Power Usage | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | Enhanced operator comfort |
Final Thoughts
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
Our systems also come with dedicated technical support and customization options to meet specific needs. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Reach out now to discover customized options that match your needs. Embrace the next generation of fiber technology through our top-tier systems.